Welcome To Prabhat Casting
Proprietor- Bhushan Dewan
Headquarters-Naudharani Road, Industrial Area-B, Malerkotla,
Punjab 148023
GSTIN: 03AFCPD975J1ZD
ABOUT US
Prabhat Casting is a brand of producing Cast iron base metal rolls for Hot Rolling Mills and Cold Rolling Mills, widely used in ferrous and non-ferrous industries. With the continuous innovation in R&D and technical sector, we are providing high quality cast iron base rolls that include Ductile iron rolls (S.G.Iron rolls) and Chilled Iron Rolls, Low Carbon Steel Rolls that include Adamite Rolls and Alloy Steel Rolls, Forged Iron Rolls and Sleeves applied to rolling lines of wire & rod, beam & section, Reinforced bar, stripes & pipe mills. To minimize mill roll failure we indulge in stringent quality inspection. Our Organization is striving in this field for numerous years and these years of hard work come in an outstanding way that we are pleased with a wide range of product lines. Since then the company has achieved new heights in the field. We believe in the continuous up-gradation of technology and innovation which has kept us ahead of others.Our technological superiority has established its credentials for quality and performance. To provide best customer services and cost-efficient quality solutions is our prime motto. Choose us for excellence in quality, quantity and delivery.
Products
View Our Products
Alloy Indefinite Chilled Rolls
Indefinite chill rolls is a mill roll between chilled cast iron ang grey cast iron with a carbon content of 3.0 to 3.5% and a silicon content of 0.5 to 0.8%. The surface of these rolls
have chill various alloys that is Manganese, Nickel, Chromium, Molybdenum, Vanadium and cast iron based. The matrix structure is pearlitic or baintic depending on the alloys and its
percentage. High alloy content gives uniform carbide distribution and fine deposits of graphite on the microstructure. Desired hardness of these rolls can be obtained by controlling the chemical
composition and using different casting method according to the application.
These rolls produce excellent results in plate and section finishing.
Product Application:
It can be used in intermediate and finishing stands for tmt bars, flats, Rounds, sections and wire rod mills.
Adamite Rolls
Adamite Rolls are basically alloy steel rolls (a kind of high carbon steel) having hardness ranging from 40 degree Shore C to 55 degree Shore C with carbon percentage ranging from 1.35% to 2% .These rolls are primarily supplied for initial stands, where wear resistance is important along with considerable strength and toughness, adequate heat treatment is very much necessary to achieve requisite wear resistance along with strength and toughness, the roll contain carbides, and therefore the wear resistance is obviously improved comparing with hypo-eutectoid and eutectoid steel, to obtain excellent comprehensive properties modification is conducted with special rare-earth or other powerful agent, then through a multi-stages heat-treatment process, that consists of briquette carbides dispersed in the matrix of palletized pearlites can be gained, which perform well on strength, toughness and hot crack resistance.
Product Application:
It can be used for structure mills, for universal mills, for Roughness Stands of TMT Bars.
SG Iron Rolls & SGI Accicular Rolls
These static cast rolls are structurally charcterized by nodular graphite. High Tensile strength and deep hardness penetration are few properties that nodular graphite
gives these Metal Rolls. Because of excellent mechanical & material properties these Metal Rolls are capable of withstanding heavy loads and hence these Rolls are used in
various Mills that produce different products. These Rolls are structurally made of cementite and nodular graphite. Sufficient water cooling is a necessity for satisfactory performance.
Depending upon the required mechanical properties i.e. wear resistance, Roll hardness, strength of Rolls wide range of Rolls are 1. Pearlithic & 2. Bainitic
These accicular can be made by alloying with nickel, molybdenum and chromium for added strength and deep hardness peneration.
Product Application:
Blooming,section and wire roughing, Plate intermediate and finish rolling.
Forged Steel Rolls
Flat bodied or plain bodied rolls varying in size from a few kilograms to as much as 7 tonnes that are purpose design to close dimensional tolerances. Forged Rolls are manufactured
by making holes in the center for the purpose of heat treatment and inspection purposes. The forged Rolls (also known as Rolling Mill Rolls or Forged Mill Rolls) are primarily specified
for work rolls, backup rolls, auxillary rolls and special rolls. Forged rolls are primarily used in rolling mills, steel rolling mills, rolling mill machine for different types of metal work processes.
The proper hardness of forged rolls is essential which varies depending on the specific application and is developed with the cooperation of mill operators. To achieve
higher hardness, forged mill rolls are treated with heat and can be processed to lower values as well. Owing to their high hardness, hardened steel rolls are carefully
handled while shipping storage, mill service, etc.
Product Application:
Roughing stands of various mills, Section mills.
Clear Chill & Definite Chilled Rolls
These rolls are used for rolling fat products like sheets, plates and small sections. A clear chill roll has a surface layer of white iron produced by inducing rapid cooling at the surface(by means of chill in the mould) which restricts the formation of free graphite. The core of gray iron due to the slower rate of cooling and the intermediate zone is a mixture of white iron and grey iron. The necks and wobblers or spade ends are not to be chilled and hence retain greater toughness. The Chilled layer is hard and wear resistant but it is brittle.The thickness of the chill varies. It can be even to 35mm-40mm thick depending upon its application. Beneath the chill zone,there is a transition zone known as 'Mottle Zone' where carbon is gradually flaking from a few specks to the full flake. The core portion is grey iron. Hardness drops down if the chill is worn out. The chilled layer thickness can be increased where shallow grooves are needed.
Product Application:
These Chill Iron Rolls are highly beneficial in manufacturing the well-finished stand of the rod; these are also used in light section mills and in constant hot strip mills of various sizes or of earlier designs.
Services
Our Manufacturing Services
Furnace with capacity of 2 metric tonnes.
With our long term experience and one of the largest engineering departments in the furnace industry, we would be very pleased to work with you and find a solution tailored to your needs.
Mould Machines
Machine moulding, also known as mechanised moulding, is a highly efficient and automated manufacturing process used to produce a wide range of precision-engineered components and products.
Lathe Machine
A lathe is a machine tool used to shape wooden or metallic products. It furnishes a wooden or metal piece by rotating it about an axis while a stationary cutting tool keeps removing unwanted material from the workpiece to form the desired shape.
CNC Machine
Computer numerical control (CNC) is a manufacturing method that automates the control, movement and precision of machine tools through the use of preprogrammed computer software, which is embedded inside the tools. CNC is commonly used in manufacturing for machining metal and plastic parts.
Radial Drill
A radial drilling machine is used in various metalworking and fabrication industries for drilling operations. As the name suggests, the machine's radial arm can rotate and extend in different directions, positioning the drilling head at different points on the workpiece.
Milling Machine
Milling machines are a type of machinery for removing material from a workpiece using rotary cutters. These machines can drill, bore, and cut an array of materials. This process of removing pieces of the material in line with the tool axis is known as milling.
Shaper Machine
It operates by removing material through a reciprocating cutting motion, resulting in the desired shape or contour. Shaping machines are commonly used in metalworking industries for various applications, including creating flat surfaces, slots, and grooves.
Boring Machine
A boring machine that specializes in boring as its primary function. There are vertical and horizontal boring machines. In a vertical boring machines, the workpiece rotates around a vertical axis, while the boring bar or head moves linearly. In a horizontal boring machines, the workpiece sits on a table while the boring bar rotates around a horizontal
Portfolio
Our products are the embodiment of our mission to reach the pinnacle of achievements. Get a glimpse of our featured products that reflect the elegance that our brand carries forward.
- All
- Alloy Rolls
- Adamite Rolls
- SG Rolls
- Forged Rolls
- Clear Chill Rolls
Our Mission & Vision
Our mission to continuously offer progressive - forward thinking - solutions is ingrained in our services as we engage with our stakeholders with integrity and honesty.
Our Mission :-
To create long term value for customer by providing quality products in time at economical prices and by promoting a culture of continual improvement among our employees & vendors in the field.
Our Vision :-
To be one of the leading manufacturers of High-Quality products to industries, consistently at Competitive Prices. Continuous upgradation of our technology implement effective quality management systems. And the overall growth of every employee in consonance with the company's growth will increase the market focuses.
Team Features
We work closely with our customers to supply innovative solutions tailored to your specific needs. With over 40 years of experience, we are confident that we will be able to help you accomplish your goals
Professional
The team members conduct themselves in a competent, ethical, and respectful manners.
Experienced
The team members have considerable knowledge and proficiency in their respective fields.
Skilled
The team members have developed and refined specific abilities and competencies.
Dedicated
The team members are committed and enthusiatic about achieving goals.
Milestone Achieved
We have reached milestones that are far beyond what I expected.
Projects Completed
35,000+
Excellence Years
40+
Relationship Build
300+
Our Domestic & International Markets
Our mission to continuously offer progressive - forward thinking - solutions is ingrained in our services as we engage with our stakeholders with integrity and honesty.
Our Domestic Markets :-
- Uttar Pradesh
- Gujarat
- Rajasthan
- Maharashtra
- West Bengal
- Goa
- Punjab
International Markets :-
- South Africa
- Guinea
Frequently Asked Questions
Here are some frequently asked questions about rolling industries:
1. What are the different types of rolling mills?
There are many types of rolling mills, including continuous, cluster, planetary, two-, three-, and four-high rolling mills.
2. What are the differences between hot and cold rolling?
Hot rolling involves heating metal above its recrystallization temperature, while cold rolling happens at or near room temperature. Hot rolling is used for quickly shaping large sections of metal, while cold rolling is used for producing thin sheets or precision components. .
3. What are the benefits of cold rolling?
Cold rolling improves the gauge tolerances and surface finish of the metal, and results in a material that is harder, stronger, and easier to work with.
4. What is the impact of poor material shape on the cold rolling process?
Poor material shape can cause difficulties during the cold rolling process, such as deviation, broken strips, and accidents.
5. What is the rolling process?
The rolling process involves passing material through the gap between two rotating cylindrical rolls to achieve permanent deformation. The rolls can be flat or grooved, and are kept a fixed distance apart.
Contact
We understand the importance of approaching each task with integrity and we believe in the power of simple and easy communication
Address
Naudharani Road, Industrial Area-B, Malerkotla, Punjab 148023
Call Us
+9194172-59910
+9194170-38710
+9194631-65910
Email Us
prabhatcastings99@gmail.com